2 min read

Selecting the Right Pump for Pharmaceutical Development and Manufacturing

Selecting the Right Pump for Pharmaceutical Development and Manufacturing

Key Takeaways:

  • Rotary reciprocating piston pumps offer sub-1% flow accuracy and pressure stability, making them ideal for chromatography, buffer blending, and diagnostic cartridge filling.
  • Compared to peristaltic, syringe, and gear pumps, Fluid Metering’s ceramic piston pumps provide superior chemical compatibility, low shear, and long-term reliability.
  • Designed for integration, these pumps support smart control systems and are well-suited for evolving pharmaceutical applications like vaccine fill/finish, microdosing, and tangential flow filtration.


In pharmaceutical development and manufacturing, precision fluid control isn’t just nice to have - it's mandatory. Selecting the right pump directly impacts assay fidelity, production reliability, and regulatory compliance. While traditional options like peristaltic, syringe, and gear pumps dominate many lab and manufacturing floors, Fluid Metering’s rotary reciprocating piston pumps present a powerful alternative - particularly in high-precision, pressure-sensitive applications.


Why Rotary Reciprocating Piston Pumps Excel in Pharma
Fluid Metering specializes in rotary reciprocating piston pumps - a unique technology that combines the linear accuracy of syringe pumps with the continuous flow capabilities of rotary designs. This hybrid approach delivers ultra-precise metering (1% C.V., 0.5% precision) even under varying back pressure conditions - a critical requirement in chromatography, filtration, and blending processes.

Top applications today include:

  • Chromatography: Consistent, gentle flow rates across a wide pressure range for reproducible separation and protein purification.
  • Buffer stock blending and in-line dilution: Sub-1% flow accuracy ideal for downstream bioprocessing.
  • Diagnostic consumables: Tight volume control and chemically inert materials suited for test cartridge filling.

Comparing Pump Technologies in Pharma


Technology


Strengths


Limitations

Piston Pump


High pressure, low shear, chemically inert, flow-stable

Not natively single-use, flow rate ceiling

Peristaltic Pump

Easy to sterilize or replace, low cost


Tubing fatigue, risk of rupture at high pressure or collapse under vacuum

Syringe Pump

High precision, great for batch dosing


Slow, low throughput, requires frequent refilling

Gear Pump

High flow, compact


Particulate shedding, cavitation, poor at ultra-low flow



Fluid Metering's ceramic pump heads are inert and low-shear, enabling the safe transfer of monoclonal antibodies, silica-based beads, and shear-sensitive biologics. While not traditionally considered single-use, the head assembly is easily replaceable, and autoclavable versions are available for regulated applications.


Built for Integration & Control
Pharmaceutical customers increasingly demand smart, connected systems. Fluid Metering supports that need with flexible control options:

  • Stepper or servo motor configurations
  • Optional closed-loop control via encoder feedback
  • Optional flow sensor integration for system-level feedback

Fluid Metering pumps are designed to last the full life of an instrument - minimizing downtime and long-term maintenance costs.

Expanding the Horizon
We see strong potential in:

  • Vaccine fill/finish
  • Diagnostic cartridge filling
  • Buffer and media preparation
  • In-line dilution
  • Tangential flow filtration
  • Microdosing

Fit-for-Purpose Precision
Pharmaceutical research development and manufacturing teams should select pumps based not only on cost or throughput, but also on fitness for purpose - especially in high-value applications like chromatography or biologic formulation. Fluid Metering’s rotary reciprocating piston pumps offer an unmatched balance of precision, chemical compatibility, and robustness. As pharmaceutical processes continue to evolve toward smaller batches, higher mixes, and stricter validation standards, Fluid Metering’s technology is poised to become a foundational component of fluidic control.

For engineers, scientists, and system integrators who value long-term reliability and rock-solid metering, it may be time to re-think what piston pumps can do to help you achieve your goals.




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